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  Understanding The Importance Of Stress Testing In Manufacturing & Development

by Paul Petersen
May 21, 2022
in Business
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   Understanding The Importance Of Stress Testing In Manufacturing & Development
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As we know it, product quality affects your company or brand’s profits and reputation. Every manufacturing requires assurance the quality and reliability of the product are up to par with the standards while meeting consumer expectations. Each product will have to meet the technical standards for high-quality output in the manufacturing industry.

By incorporating stress testing procedures, such as an HTRB or HAST system, burn-in test, etc., producers can be confident that the output remains of excellent and reliable quality. Each item within the production phase has a non-zero probability that the item could be defective or in poor quality/condition. Without proper stress testing procedures, the product type can easily slip hidden.

Why The Procedure Of Stress Testing Is Necessary

As we have mentioned before, stress testing puts the product in a test to measure and determine quality, reliability and stability, whether it’s a semiconductor or web resources. It seeks to pinpoint specific breaking points of the product under extreme conditions and loading points over a given period. In some cases, manufacturing entities will require an automotive burn in test or environmental chamber for testing reliability and endurance.

Stress testing is a phase that benefits the production line by reducing the rate of unexpected item breakdowns using a sophisticated environmental chamber and other stress-inducing systems. It becomes an essential ‘key’ component for protecting revenues and reputation in a positive light—that those item issues are less likely to occur.

Business thrives in good images via service and quality goods, from smartphone manufacturing to computer hardware components and semiconductors. One would need to take performance and quality measures to ensure that your production line remains aware and conscious of providing expected outputs while eliminating defective ones.

Consumers will constantly demand quality, stability and reliability in any product. Therefore, stress testing is a must-have process for every manufacturing procedure to avoid damages and potential revenue losses. By means of incorporating the HTRB system, environmental chamber, etc., you can determine the probable root cause and frequent error or production mistakes for the products.

Goal Pointers For Stress Testing:

  • Enhances risk management
  • Improves scalability for web resources
  • Measures reliability and stability of the product
  • Measures the overall output quality
  • Determine errors and pinpoint probable breakdowns
  • Eliminates the risk of problematic and defective items

Approaches For Carrying Out Stress Testing

Approaches-For-Carrying-Out-Stress-Testing

 

Implementing a good model for stress testing in the manufacturing phase can be a broad matter. While we will delve deeper into the principles, complex concepts and comprehensive details for an environmental chamber and testing systems, it’s crucial to determine the approach for stress testing.

Here are the highlighted summarised approaches for stress testing:

Planning phase

As part of the initial planning phase, collecting output data is an integral component. Defining what exactly needs to be incorporated in the stress testing procedure remains a chief focus of planning. The ideal parameters for automotive burn in tests or other pressure/performance systems should be part of the initial phase.

Defining stress scenario

The approach to determining and defining stress scenarios is multi-disciplinary. It often revolves around having a technical standard pertaining to what the process should attain. The production committee should review possible stress scenarios and production probabilities to recognise boundaries for managing associated risks.

Review reports and analysis

Regardless if a HAST system or environmental test chamber accomplishes the stress testing procedure, any performance or quality concerns should come out. After the stress phase, consider reviewing any performance concerns and the stability and reliability results. Gather the data and identify what causes potential performance bottlenecks, quality concerns and possible solutions.

Understanding Performance & Load Testing

Understanding-Performance-Load-Testing

A performance test remains essential for understanding how the output system works in measuring the output apart from normal stress testing from the HAST &HTRB system. As part of stress testing, one will need to understand the benchmark rates and see if it matches the technical standard. It helps provide definite and measurable results for output while under extreme pressure and stress. Scalability, volume and endurance testing are among the most common ways to conduct performance testing.

Load testing is your approach to understanding how the output behaves under normal and stressful loads. Load testing stimulates the product or system output to see the possible behavioural reaction. In most web resources stress testing, developers conduct the loading test phase once the developmental stage is near completion. They will use different means apart from the normative conventions on other products, such as the environmental chamber for semiconductors.

In a number of cases, load testing involves collecting and monitoring the response between hardware and software while under concurrent testing. It will simulate an unrealistic load to put the system to a breaking point to measure the stability of the product by the end.

Performance and load testing remain under the umbrella of stress testing, and it’s often incorporated into web resources.

While most stress testing with web resources would not involve normative automotive burn in test, performance and stress testing are not exclusive for web resources and developers. It is a requirement in the business, manufacturing and development industries to meet the demand for reliable physical and digital goods.

Final Thoughts

Stress test remains the heart of every business, manufacturing and development industry across the globe. It is more than just a simple incorporation of an environmental chamber and other stress-inducing systems for testing. It is a careful process that needs to be attended to evaluate end-products against underlying manufacturing and development concerns.

Since the market may demand more for physical and digital products, it is only just for developers and manufacturers to invest in providing precise measures to cater for the consumer market. It allows you to have control over the process and even leads to formulating sound strategic actions for helping customers achieve what they desire and expect from you.

If you are looking for a HAST and HTRB system for the stress test procedure, visit Trio-Tech International.

Paul Petersen
Paul Petersen
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